Calculate Conduit Size for Wires / Cables

Example: Calculate Size of Conduit (Hume Pipe) for Following Size of Cables

  • 5 No’s of 3.5 Core 50 Sq.mm XLPE Cable. Diameter of cable is 28mm
  • 3 No’s of 3.5 Core 185 Sq.mm XLPE Cable. Diameter of cable is 54mm

% Fill Up Area of Conduit

No of Cables % Fill up Area of Conduit
Up to 2 No’s 53%
2 No’s 31%
More Than 2 No’s 40%

Calculations:

  • Area of Cable =3.14 X (Diameter/2)2
  • Area of 50 Cable =3.14X (28/2)2 =615.44 Sq.mm
  • Total Area of 50 Cable=No of Cable X Area of Each Cable
  • Total Area of 50 Cable=5X615.44 =3077.2
  • Area of 185 Cable =3.14X (54/2)2 = 2289 Sq.mm
  • Total Area of 185 Cable=No of Cable X Area of Each Cable
  • Total Area of 185 Cable=3X2289=6867.18
  • Total Area of Conductor= Total Area of 50 Cable+ Total Area of 185 Cable
  • Total Area of Conductor=3077.2+6867.18
  • Total Area of Conductor=9944 Sq.mm
  • Suppose We Select 150mm Diameter Hume Pipe
  • Total area of 150 mm Diameter Hume Pipe =3.14 X (Diameter/2)2 =3.14X(150/2)2.
  • Total area of 150 mm Diameter Hume Pipe=17662 Sq.mm.
  • % Fill up Area of Conduit due to Cables as per above Table is 40%
  • Actual Fill up Area of Hume Pipe =40% X Area of Conduit =40% X 17662
  • Actual Fill up Area of Hume Pipe =7065 Sq.mm
  • Required No of Conduit = Total Area of Cables / Actual Fill up Area of Conduit
  • Required No of Conduit = 9944 / 7065
  • Required No of Conduit= 2 No’s
  • Suppose We Select 3000mm Diameter Hume Pipe
  • Total area of 300 mm Diameter Hume Pipe =3.14 X (Diameter/2)2 =3.14X(300/2)2.
  • Total area of 150 mm Diameter Hume Pipe=70650 Sq.mm.
  • Actual Fill up Area of Hume Pipe =40% X Area of Conduit =40% X 70650
  • Actual Fill up Area of Hume Pipe =28260 Sq.mm
  • Required No of Conduit = Total Area of Cables / Actual Fill up Area of Conduit
  • Required No of Conduit = 9944 / 28260
  • Required No of Conduit= 1 No’s

Results:

  • Either We Select
  • 2 No’s of 150 mm Diameter Conduit /Hume Pipe or
  • 1 No’s 300 mm Diameter Conduit /Hume Pipe

19 Responses to Calculate Conduit Size for Wires / Cables

  1. Md afzal alam's avatar Md afzal alam says:

    In the formula area u have written radius/2 but it shuld be diameter/2. So please update

  2. Dear jignesh,

    I have just come to know about you via net.
    Iam working for Pacific Batteries Limited as a Export Manager ,based in Fiji Islands. We manufacture around 100,000 pcs of Automotive batteries and export to the South Pacific countries,Vanuatu, Solomon islands , Australia , New Zealand , PNG and to Saudi Arabia .
    However, we have a major issue of rapid voltage drop on new batteries.
    We need your help and support to guide us and advise why this is happening.

    The fully charged batteries 12V battery has a voltage of 12.65 Volts
    This battery is expected to maintain voltage for 5 months and should not go below 12.40 volts .
    However, we find that the voltage goes below 12.40 volts in just a month or so and we are not able to find a solution to this ongoing problem.

    We can make a deal and will contract you to assist us in this situation .

    Our Web is currently for re-designing

    Regards
    Bimal Narayan Singh
    Export Manager
    Pacific Batteries Limited
    Lot 20/ 21 Wailada Industrial Estate
    P.O.Box 3082
    Lami – Fiji Islands

    Phone : +679 3362708 / 3362255
    Mobile : +679 9990081

  3. Gajendira's avatar Gajendira says:

    Dear sir,

    I need 440 kV transmission line construction details, design criteria, and maintenance manual. Or standard.
    .
    Regards,
    Gajendiran M

  4. c.sundarrajan's avatar c.sundarrajan says:

    Dear sir how to find out the steam turbine generator efficiency.20MW,11KV,1358A,0.8lag,1500RPM.Thanking you sir.

  5. zamir Ahmad's avatar zamir Ahmad says:

    knowledgeable information

  6. Sein Lin's avatar Sein Lin says:

    Thank you. This is useful for those who are willing to calculate conduit size.

  7. sandeep's avatar sandeep says:

    Jignesh would like buy your Electrical tools.Can I get the C.D for it

  8. minto's avatar minto says:

    sir, i have got resistance between one of phase cable and ground 10 giga ohms while other phases are at more than 100.Is there any problem in energizing the cable.

    cable is between Package substation .Is there any problem to energize the loop with out connecting load.

  9. Gajanan Kale's avatar Gajanan Kale says:

    Thanks for giving such valuable information .

  10. shine's avatar shine says:

    Sir what is the % fillup area of conduit pls rply sir

  11. vijay's avatar vijay says:

    hi sir what is runs in a cables…for ex:1RUNS/2RUN and how we find this one..

  12. Akhilesh Dubey's avatar Akhilesh Dubey says:

    Is that any IS/Electrical standards for Conduit Size for Wires / Cables??
    Akhilesh Dubey

  13. mohamd salama's avatar mohamd salama says:

    very good useful information thanks

  14. dheer's avatar dheer says:

    how to find the phase to phase bus bar clearance for low voltage.

  15. Md.Jonaid Masum's avatar Md.Jonaid Masum says:

    “5 No’s of 3.5 Core 50 Sq.mm XLPE Cable. Diameter of cable is 28mm” Here i dont understand 3.5 core and diameter of cable 28mm. please clear me. I can understand 50 sq mm cable area then how come diameter of cable 28 mm.

    • rohit's avatar rohit says:

      First calculate 50sqmm diameter.
      Area = pi*r^2
      50= 3.14*r^2
      r= 3.99mm. Diameters is 7.98
      So if 3.5 core cable is = core*dia
      = 3.5*7.98 =27.93 =28mm

  16. Dear Sir I want to know about of tray trunking in cable / wire calculation

  17. Danish's avatar Danish says:

    Thanks for giving such valuable information.

  18. Khurshed Hasan's avatar Khurshed Hasan says:

    Thanks much for fruitful information. I would like to know resistance /km & reactance/km as per core dia or area . Would you help me where the chart/data can be found.

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